{"product_id":"semi-automatic-counting-machine","title":"Semi-automatic Particle Counting Machine","description":"\u003cp\u003e\u003cstrong\u003eKeypack Intelligent Semi-Automatic Particle Counting Machine\u003c\/strong\u003e (Model 6BS) designed for flexible small-batch tablet and capsule counting with automated photoelectric accuracy. It delivers 10–30 bottles\/min with anti-high-dust photoelectric sensor technology meeting pharmaceutical counting standards. Ideal for small-batch pharmaceutical manufacturing, nutraceutical startup bottling, laboratory R\u0026amp;D sample preparation, and compounding pharmacy dispensing operations.\u003c\/p\u003e\n\u003ch2\u003eProduct Overview\u003c\/h2\u003e\n\u003cp\u003eThe Keypack Intelligent (kunbupack) Semi-Automatic Particle Counting Machine Model 6BS is a cost-effective photoelectric counting and bottle filling solution engineered for operations requiring automated counting accuracy with manual bottle handling flexibility. The machine operates through a vibration feeding system that transports solid dosage forms through corrugated feeding plates into the counting chamber, where photoelectric sensors detect and count individual particles to the preset quantity. Operators manually place empty bottles at the filling position and remove filled bottles after each cycle, providing production flexibility for varying bottle sizes, different count quantities, and frequent product changeovers without complex automated bottle handling infrastructure.\u003c\/p\u003e\n\u003cp\u003eThe vibration feeding system with unique flap dispensing mechanism ensures even and stable material discharge without damaging fragile products including soft gelatin capsules, enteric-coated tablets, and irregular-shaped tablets. The proprietary anti-high-dust photoelectric sensing technology maintains reliable counting accuracy in dusty environments commonly encountered during tablet and capsule vibration feeding, preventing false counts caused by airborne particulate matter. The special-structure anti-clogging filling nozzle accommodates bottles with small neck openings, enabling fast and reliable filling across diverse pharmaceutical bottle formats and supplement container types.\u003c\/p\u003e\n\u003cp\u003eThe intelligent touchscreen control system allows operators to set count quantities, adjust vibration intensity, and monitor production with minimal training. Built-in protection functions include no-bottle-no-count detection to prevent product waste, automatic fault self-diagnosis, and alarm control. All key components — feeding plates, counting chambers, and filling nozzles — support tool-free dismantling for thorough cleaning and rapid product changeover, supporting GMP-compliant sanitation protocols in pharmaceutical and nutraceutical production environments.\u003c\/p\u003e\n\u003ch2\u003eTechnical Specifications\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eModel:\u003c\/strong\u003e 6BS\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eOperation Mode:\u003c\/strong\u003e Semi-automatic (manual bottle placement and removal, automatic counting)\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eProduction Speed:\u003c\/strong\u003e 10–30 bottles\/min\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eApplicable Products:\u003c\/strong\u003e Pills (diameter ≤20mm), hard capsules (size 000–5), soft capsules (diameter 5.5–22mm), standard tablets, irregular-shaped tablets, sugar-coated tablets\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eApplicable Bottle Size:\u003c\/strong\u003e Diameter 20–100mm; height 40–180mm\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eHopper Capacity:\u003c\/strong\u003e Approx. 11L\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePower Supply:\u003c\/strong\u003e 220V \/ 50Hz, 0.6kW\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMachine Dimensions:\u003c\/strong\u003e 1090 × 280 × 840mm\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMachine Weight:\u003c\/strong\u003e 100kg\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCounting Technology:\u003c\/strong\u003e Photoelectric sensors with anti-high-dust sensing technology\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eControl Interface:\u003c\/strong\u003e Touchscreen control panel\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003eKey Features and Machine Characteristics\u003c\/h2\u003e\n\u003ch3\u003e1. Anti-High-Dust Photoelectric Sensor for Reliable Counting Accuracy\u003c\/h3\u003e\n\u003cp\u003eProprietary anti-high-dust photoelectric sensing technology maintains stable counting accuracy in dusty production environments generated during tablet and capsule vibration feeding. This dust-resistant design prevents false counts from airborne particulate matter, ensuring consistent fill counts that meet pharmaceutical quality standards and nutraceutical labeling compliance without frequent sensor cleaning or production interruptions.\u003c\/p\u003e\n\u003ch3\u003e2. Vibration Feeding with Flap Dispensing for Gentle Product Handling\u003c\/h3\u003e\n\u003cp\u003eThe vibration feeding system with unique flap dispensing mechanism gently transports products through corrugated feeding plates into the counting chamber without chipping, cracking, or deforming fragile dosage forms. This gentle handling is essential for soft gelatin capsules, enteric-coated tablets, and irregular-shaped tablets where surface damage affects product appearance, coating integrity, and consumer acceptance in pharmaceutical and nutraceutical applications.\u003c\/p\u003e\n\u003ch3\u003e3. Anti-Clogging Filling Nozzle for Versatile Bottle Compatibility\u003c\/h3\u003e\n\u003cp\u003eThe special-structure anti-clogging filling nozzle enables fast and reliable filling for bottles with small neck openings, accommodating pharmaceutical bottles from 20mm to 100mm diameter and 40mm to 180mm height. This versatile nozzle design prevents product jamming during filling of irregular-shaped tablets and capsules, supporting efficient production across diverse bottle formats without nozzle changes or production stoppages.\u003c\/p\u003e\n\u003ch3\u003e4. Intelligent Touchscreen Control with Multi-Function Protection\u003c\/h3\u003e\n\u003cp\u003eThe touchscreen control interface provides intuitive parameter setting for count quantities, vibration intensity, and production speed, enabling operators to configure the machine quickly without specialized technical training. No-bottle-no-count protection prevents product waste when bottles are absent from the filling position, while automatic fault self-diagnosis and alarm functions identify operational issues and minimize unplanned downtime in small-batch production environments.\u003c\/p\u003e\n\u003ch3\u003e5. Tool-Free Dismantling for GMP-Compliant Cleaning and Changeover\u003c\/h3\u003e\n\u003cp\u003eAll key components including counting chambers, vibrating feeding plates, and filling nozzles dismantle without tools, reducing changeover time and supporting thorough sanitation between product runs. This maintenance-friendly design enables rapid cleaning between different tablet strengths, capsule formulations, and supplement products, preventing cross-contamination and supporting GMP compliance in pharmaceutical manufacturing and nutraceutical production facilities.\u003c\/p\u003e\n\u003ch3\u003e6. Compact Footprint for Laboratory and Small Production Spaces\u003c\/h3\u003e\n\u003cp\u003eAt 1090 × 280 × 840mm and 100kg, the compact narrow-profile design fits laboratory benches, small production rooms, and compounding pharmacy spaces with limited floor area. The slim form factor enables installation alongside existing packaging equipment without major facility modifications, making automated counting accessible for startup operations, R\u0026amp;D laboratories, and specialty pharmaceutical facilities with space constraints.\u003c\/p\u003e\n\u003ch2\u003eApplication Areas\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003ePharmaceutical: small-batch tablet and capsule bottling\u003c\/strong\u003e — counting and filling prescription tablets, OTC medication capsules, and traditional medicine pills into pharmaceutical bottles from 20–100mm diameter for specialty pharmacy and small-volume manufacturing\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePharmaceutical: clinical trial and R\u0026amp;D sample preparation\u003c\/strong\u003e — precise tablet and capsule counting for investigational drug stability studies, formulation development samples, and analytical method validation requiring flexible small-batch quantities\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePharmaceutical: compounding pharmacy customized dispensing\u003c\/strong\u003e — counting patient-specific compounded medications, veterinary compounding formulations, and personalized medicine capsules in varying count quantities per prescription\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eNutraceutical: startup supplement brand bottling\u003c\/strong\u003e — counting multivitamin tablets, mineral capsules, herbal extract capsules, probiotic capsules, and omega-3 softgels for new supplement brands launching with small production volumes\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eNutraceutical: soft capsule and softgel counting\u003c\/strong\u003e — gentle vibration feeding for soft gelatin capsules (diameter 5.5–22mm) including fish oil softgels, CoQ10 capsules, and vitamin E softgels without surface damage or coating deformation\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFood supplement: health product small-batch bottling\u003c\/strong\u003e — counting vitamin C tablets, B-complex capsules, antioxidant formulations, and functional food solid dosage forms for health product manufacturers with low to medium production volumes\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eContract packaging: small-order pharmaceutical and supplement counting\u003c\/strong\u003e — flexible counting and bottling services for contract packagers handling multiple client products with frequent changeovers, small order quantities, and diverse bottle formats\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eThe semi-automatic operating mode and compact form factor also make the 6BS a natural fit for non-pharmaceutical environments where manual flexibility and precise small-quantity counting matter more than high-speed automation. The following are representative use cases that reflect this versatility:\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eSemi-Auto Counting\u003c\/strong\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003eSmall batch pharmaceutical counting\u003c\/li\u003e\n\u003cli\u003eLaboratory sample preparation\u003c\/li\u003e\n\u003cli\u003eLow-volume hardware parts packaging\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003eOptional Configurations and Customization\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eSealed dust collection box:\u003c\/strong\u003e Captures airborne particulate matter during feeding and counting, reducing dust dispersion in production areas and supporting cleaner working environments\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eGMP-compliant material upgrades:\u003c\/strong\u003e Enhanced pharmaceutical-grade contact material options for regulated manufacturing environments\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eLine integration:\u003c\/strong\u003e Compatible with upstream bottle conveying equipment and downstream capping, labeling, and coding systems for semi-automated packaging line configurations\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003eDelivery and Support\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eLead Time:\u003c\/strong\u003e Standard configurations available within 2–4 weeks\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eInstallation and Commissioning:\u003c\/strong\u003e On-site installation support and parameter optimization for customer-specific products and bottle formats\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eTraining:\u003c\/strong\u003e Operator training covering parameter setting, cleaning procedures, and routine maintenance included\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSpare Parts:\u003c\/strong\u003e Feeding plates, counting sensors, filling nozzles, and wear components available\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eWarranty:\u003c\/strong\u003e 12-month warranty on materials and workmanship; extended warranty options available\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eTechnical Support:\u003c\/strong\u003e Remote troubleshooting and on-site service support\u003c\/li\u003e\n\u003c\/ul\u003e","brand":"Keypack Intelligent Technology Co., Ltd.","offers":[{"title":"Default Title","offer_id":43186937692238,"sku":null,"price":0.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0696\/5182\/4718\/files\/Semi-automaticParticleCountingMachine.png?v=1774079469","url":"https:\/\/shkpack.com\/hi\/products\/semi-automatic-counting-machine","provider":"Keypack Intelligent Technology Co., Ltd.","version":"1.0","type":"link"}