Automatic Cartoning Machine ZH-02

Keypack Intelligent Automatic Cartoning Machine ZH-02 for End-of-Line Packaging Automation

Keypack Intelligent Automatic Cartoning Machine ZH-02 designed for efficient end-of-line case packing automation. It delivers labor-saving performance with PLC control and servo motor drive achieving ±1mm positioning accuracy. Ideal for food packaging, pharmaceutical packing, cosmetic packaging, beverage packaging, and consumer goods production lines.

Product Overview

The Automatic Cartoning Machine ZH-02 is an automated packaging solution for food, pharmaceutical, cosmetic, and consumer goods industries. This automatic case packer can handle bottled, bagged, and boxed finished products, automatically loading them into cartons or tote boxes according to preset arrangements. The robotic case packing system completes the full process of case opening, product loading, and case sealing with tape or hot melt adhesive, operating as a standalone unit or integrating seamlessly into production lines to replace manual labor and enhance packing efficiency and consistency.

The Keypack Intelligent (kunbupack) Automatic Carton Packing Machine features high-efficiency labor-saving operation with packing speeds ranging from 10 to 60 cases per minute depending on product type, significantly reducing labor costs while eliminating manual operation errors. Its wide adaptability supports multiple product formats including bottles, bags, and boxes with various carton specifications, enabling quick changeover through mechanical structure adjustments to meet multi-batch production requirements.

Built with stable and reliable performance, the auto loading system employs a PLC control system with servo motor drive for precise positioning with ±1mm repeatability accuracy. Equipped with anti-jamming mechanisms and missing product detection alarms, the system maintains low failure rates for continuous operation. The hygienic design features 304 stainless steel construction for product-contact parts, meeting sanitary standards with modular structure design for easy disassembly, cleaning, and daily maintenance.

The intelligent integration capability allows seamless connection with upstream sealing machines and labeling equipment, as well as downstream palletizers and stretch wrappers, achieving a fully automated closed-loop packaging production line.

Key Features and Machine Characteristics

• High Efficiency and Labor Saving: Packing speeds of 10-60 CPM depending on product type significantly reduce labor costs and eliminate manual operation errors, improving overall production efficiency and consistency
• Wide Adaptability and Quick Changeover: Supports multiple product formats including bottles, bags, and boxes with various carton specifications; mechanical structure adjustments enable fast changeover to meet multi-batch production requirements
• Stable and Reliable Performance: PLC control system with servo motor drive ensures ±1mm accuracy positioning; anti-jamming mechanisms and missing product detection alarms maintain low failure rates for continuous operation
• Hygienic Design and Low Maintenance: 304 stainless steel construction for product-contact parts meets food-grade and pharmaceutical sanitary standards; modular structure design enables easy disassembly, cleaning, and convenient daily maintenance
• Seamless Integration Capability: Compatible with upstream equipment such as VFFS machines and checkweighers & metal detectors for quality inspection, as well as downstream palletizers and stretch wrappers, enabling fully automated packaging production line integration
• Intelligent Control System: Advanced PLC control with servo motor drive provides precise motion control, real-time monitoring, and fault diagnosis for optimal performance and minimal downtime

Application Areas

• Food Packaging: Automatic case packing for bottled beverages, canned foods, bagged snacks, boxed confectionery, dairy products, frozen foods, and ready-to-eat meals requiring hygienic handling and high-speed production
• Pharmaceutical Packing: Carton packing for bottled medicines, blister-packed tablets, boxed syringes, bagged medical supplies, and health supplements requiring GMP-compliant handling and precise positioning
• Cosmetic Packaging: Case loading for bottled lotions, boxed skincare sets, bagged cosmetic samples, and personal care products requiring gentle handling and attractive presentation
• Beverage Packaging: Automated cartoning for bottled water, soft drinks, juice bottles, energy drinks, and alcoholic beverages in various bottle formats and carton configurations
• Consumer Goods: End-of-line packing for household products, cleaning supplies, personal care items, and other consumer goods requiring efficient case packing and palletizing preparation

Technical Specification