Keypack Intelligent Counting and Metering Vertical Form-Fill-Seal Machine

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Product Overview

The Keypack Intelligent Counting and Metering Vertical Form-Fill-Seal (VFFS) Machine is an automated vertical packaging solution that integrates high-speed particle counting with vertical form-fill-seal packaging in one compact system. Designed for precise quantitative packaging, it is suitable for seeds, medicinal pellets, tablets, soft and hard capsules, granules, health products, xylitol chewing gum, candies, and similar free-flowing or countable products. By combining tablet counting machine functionality with a vertical packaging machine, this equipment supports vision counting systems and photoelectric sensor counting, delivering high-precision, stable, and efficient packaging for pharmaceutical, food, agricultural, and hardware applications. It is widely applied where automatic capsule counter, pill counter machine, and VFFS machine performance are required in a single production line.

Key Features and Machine Characteristics

  • Integrated Counting and Vertical Packaging System
    The Keypack Intelligent (Kunbupack) solution combines particle counting, metering, and vertical form-fill-seal packaging, making it suitable for quantitative packaging of granular and countable materials. It functions as a tablet and capsule counting machine integrated with a vertical packaging machine, reducing footprint and improving line efficiency.

  • High-Precision Counting Performance
    Equipped with visual counting systems and/or photoelectric sensor counting technology, the machine supports high-speed counting with precision control. A deceleration and precision counting program minimizes inertia effects and prevents overfeeding, meeting the accuracy requirements of pharmaceutical tablets, capsules, soft gelatin capsules, pills, and lozenges packaging.

  • Strong Material Adaptability
    Designed for a wide range of products, including capsules, tablets, seeds, candies, granules, small hardware, and electronic components, the system allows parameter adjustment to accommodate different material characteristics. This flexibility makes it suitable as both a pharmaceutical packaging machine and a hardware counting machine.

  • High Automation and Stable Operation
    The system features automated feeding with a vibrating disc for uniform material distribution and synchronized operation with upstream feeding systems. Integrated PLC control ensures stable logic execution, coordinated motion, and reliable operation of the multi-channel counter and VFFS machine modules.

  • Smart Control and Data Management
    A touchscreen HMI enables recipe storage and fast product changeover. Advanced configurations support data logging, print or export functions, and connectivity with production management systems, meeting modern requirements for automatic counting and packaging equipment.

  • Industry-Oriented Design
    The overall structure supports continuous operation and is suitable for environments requiring GMP-compliant pharmaceutical packaging, as well as food-grade and industrial applications. The system is commonly deployed where automatic capsule counter, tablet counting machine, and vertical form-fill-seal machine performance must coexist.

Application Areas

  • Pharmaceutical Packaging
    Quantitative packaging of pharmaceutical tablets, capsules, soft gelatin capsules, pills, and lozenges, widely used as a capsule counting machine, pill counter machine, and automatic tablet counting machine in regulated production environments.

  • Food Industry
    Counting and vertical packaging of candies, nuts, chewing gum, granules, and similar food products using a VFFS machine with integrated high-speed counting capability.

  • Agricultural Applications
    Suitable for seed counting and packaging, including crops such as corn and rice, supporting accurate quantitative packaging and testing processes.

  • Electronics and Hardware Industries
    Efficient counting and packaging of small hardware parts and electronic components such as screws and resistors, functioning as a reliable hardware counting machine combined with vertical packaging equipment.

ModelKL-320KL-420KL-520KL-620KL-820KL-1250
Making Bag Size(L60-250mm)×(W50-150mm)(L60-300mm)×(W60-200mm)(L80-350mm)×(W80-250mm)(L100-400mm)×(W100-300mm)(L120-500mm)×(W120-400mm)(L150-800mm)×(W150-600mm)
Packing Speed40-100 bags/min35-80 bags/min30-80 bags/min30-70 bags/min20-60 bags/min5-30 bags/min
Power Supply220V/50/60Hz, 3.0Kw220V/50/60Hz, 3.0Kw220V/50/60Hz, 4Kw220V/50/60Hz, 4Kw220V/50/60Hz, 4Kw220V/50/60Hz, 5Kw
Compressed Air Consumption6-8kg/m²6-8kg/m²6-8kg/m²6-8kg/m²6-8kg/m²6-8kg/m²
Air Consumption0.3m³/min0.3m³/min0.3m³/min0.3m³/min0.3m³/min0.3m³/min
Weight300Kg350Kg350Kg400Kg450Kg500Kg
DimensionL1400×W1000×H1200mmL1650×W1100×H1500mmL1650×W1200×H1600mmL1800×W1300×H1750mmL2050×W1600×H2050mmL2128×W2057×H2385mm

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