Product Overview
The Keypack Intelligent Vertical Granule Packaging Machine is designed for precise weighing and filling of granular materials into pre-made bags. It delivers ±0.1%-0.2% packing accuracy with servo-driven lifting system, automatic weighing, and PLC touch screen control. Ideal for rice, pet food, sugar, fertilizer granules, and other free-flowing or poor-flowing granular products across food, pet food, and agricultural industries.
This vertical packaging machine combines gross weight measurement with pneumatic bag clamping and servo-controlled lifting for dust-free, high-precision granule packaging. The Keypack Intelligent (Kunbupack) automatic bag packaging machine features gate feeding with vibration supplement or optional dual vibration feeding modes, supporting packing weights from 10-25kg (standard model) and 10-50kg (large model) at speeds of 1-2 bags per minute.
Key Features and Machine Characteristics
Pneumatic Bag Clamping with High-Speed Weighing System
The pneumatic bag clamping device and support bracket are mounted on weight sensors, enabling fast and slow filling based on preset weights. The high-response automatic weighing system ensures high packing accuracy of ±0.1%-0.2%, making this premade bag filling and sealing machine suitable for precise granule dosing applications.
Servo-Driven Lifting System for Dust-Free Operation
A servo motor drives the tray lifting mechanism with adjustable lifting speed settings. During filling, the system operates with minimal dust emission, protecting the workshop environment. This vertical packaging machine design is particularly effective for handling granular materials that require dust-free powder handling and clean packaging conditions.
Servo Motor and Drive Control for Stable Performance
The servo motor and servo drive control the screw mechanism, delivering stable performance and high precision. This ensures consistent filling accuracy across different granular materials, from free-flowing rice and sugar to poor-flowing pet food and fertilizer granules.
PLC Touch Screen Control for Simple Operation
The PLC touch screen control system provides an intuitive human-machine interface for easy operation and parameter adjustment. Operators can quickly switch between quantitative mode (faster speed, standard accuracy) and real-time weighing mode (higher accuracy, moderate speed) to optimize production efficiency based on product requirements.
Full Stainless Steel Construction with Easy Cleaning
The entire bag feeding machine features full stainless steel construction. The combined or open-type hopper design allows for convenient cleaning and maintenance, meeting GMP standard requirements for food and pharmaceutical applications. The fixed screw installation structure ensures filling operations do not affect material properties.
Adjustable Filling Head for Multiple Specifications
The filling head is equipped with a hand wheel for height adjustment, enabling easy adaptation to multiple packaging specifications. This flexibility allows the premade pouch fill and seal machine to handle various bag sizes and filling requirements without complex changeover procedures.
Dual Device Options for Bags and Canisters
The machine offers pneumatic bag clamping device and canister device options. By selecting different devices, the automatic bag packaging machine can satisfy both bag packaging and canister packaging requirements, providing versatile production capabilities for different packaging formats.
Switchable Working Modes for Optimized Performance
Two working modes are available: quantitative mode offers faster speed with standard accuracy, while real-time weighing mode provides higher accuracy with moderate speed. This flexibility allows operators to balance speed and precision based on product specifications and quality requirements.
Application Areas
Food Industry: Granular Food Packaging
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Rice Packaging: White rice, brown rice, and specialty rice varieties with gate feeding and vibration supplement for consistent bag filling
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Grains and Cereals: Wheat, oats, quinoa, and multi-grain blends requiring precise weighing for retail and food service packaging
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Sugar Packaging: White granulated sugar, brown sugar, and specialty sugars with dust-free filling for clean packaging operations
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MSG and Seasonings: Monosodium glutamate, seasoning granules, and flavor enhancers requiring accurate dosing for food manufacturing
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Flavors and Fragrances: Granular flavor compounds and aromatic ingredients for food and beverage applications
Pet Food Packaging: High-Speed Packaging for Animal Nutrition
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Cat Food Packaging: Dry cat food kibble with servo lifting system for gentle handling and accurate 10-50kg bag filling
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Dog Food Packaging: Dog food pellets and kibble with pneumatic clamping for secure bag sealing and dust-free operation
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Pet Treat Packaging: Granular pet treats and supplements requiring precise weighing for consistent product quality
Agricultural and Chemical Industry: Fertilizer and Chemical Granule Packaging
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Fertilizer Granules: NPK fertilizer, organic fertilizer granules, and specialty agricultural nutrients with robust filling for 10-50kg bags
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Chemical Granules: Industrial chemical granules and specialty compounds requiring GMP standard weighing machine compliance
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Agricultural Seeds: Large seed varieties and coated seeds with adjustable filling head for different seed sizes
Material Compatibility and Handling Capabilities
The pre-made bag packaging machine is specifically designed for both free-flowing and poor-flowing granular materials. It handles materials ranging from smooth-flowing rice and sugar to cohesive pet food and fertilizer granules. The vibration feeding system assists with poor-flowing materials, while the servo-controlled screw ensures consistent dosing without affecting material properties.
Packaging Format Flexibility
Compatible with pre-made bags in various sizes and materials, as well as canisters when equipped with the optional canister device. The adjustable filling head accommodates different bag heights and opening sizes, making this automatic weighing line component suitable for diverse packaging requirements across multiple industries.
Customizable Modules and Options
Feeding System Options
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Standard Gate Feeding with Vibration Supplement: Suitable for most free-flowing granular materials
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Dual Vibration Feeding: Enhanced feeding for poor-flowing or cohesive granular products
Packaging Device Options
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Pneumatic Bag Clamping Device: For pre-made bag packaging applications
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Canister Device: For rigid container filling and sealing operations
Working Mode Selection
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Quantitative Mode: Faster packaging speed with standard accuracy for high-volume production
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Real-Time Weighing Mode: Higher accuracy with moderate speed for premium products requiring precise weight control
Hopper Configuration
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Combined Hopper: Integrated design for compact installation
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Open-Type Hopper: Easy-access design for simplified cleaning and maintenance
Product Specifications
| Specification |
Standard Model (10-25kg) |
Large Model (10-50kg) |
| Measuring Method |
Direct weighing (Gross weight) |
Direct weighing (Gross weight) |
| Feeding Mode |
Gate feeding with vibration supplement, dual vibration feeding optional |
Gate feeding with vibration supplement, dual vibration feeding optional |
| Filling Weight |
10-25kg |
10-50kg |
| Packing Accuracy |
±0.1%-0.2% |
±0.1%-0.2% |
| Packing Speed |
1-2 bags/min |
1-2 bags/min |
| Power Supply |
Three-phase 380V/220V 50-60Hz |
Three-phase 380V/220V 50-60Hz |
| Air Pressure |
6-8 kg/cm² |
6-8 kg/cm² |
| Air Consumption |
0.2 m³/min |
0.2 m³/min |
| Total Power |
2Kw |
2Kw |
| Machine Weight |
200kg |
200kg |