Keypack Intelligent Electronic Particle Counting Machine - Low-Cost High-Speed for Regular Small Particles

Keypack Intelligent Electronic Particle Counting Machine is a high-speed counting solution designed for accurate pharmaceutical and nutraceutical bottling operations. It delivers up to 32-channel vibratory feeding with photoelectric counting accuracy below national standard error rates, featuring dust-resistant sensor technology and intelligent control systems. Ideal for tablet counting, capsule counting, pill counting, and small particle packaging across pharmaceutical, nutraceutical, and food supplement production lines.

Product Overview

This low-cost electronic counting machine combines advanced particle counting technology with high-speed production capability, making it an essential piece of equipment for modern packaging lines. The system utilizes precision photoelectric sensors for accurate tablet counting and pill counter operations, while the vibratory feeding mechanism ensures gentle handling of delicate products. Designed with dust-sensitive environments in mind, this particle counting machine incorporates high dust-resistant photoelectric sensing technology that maintains stable performance even in challenging production conditions.

The machine integrates seamlessly with bottle feeding mechanisms, automatically stopping bottles at the bottling position for precise filling operations. Drugs or particles enter the drug bin through the vibration-driven corrugated plate feeding system, where the counting photoelectric sensor performs quantitative counting before dispensing into waiting bottles. This automated counting machine workflow minimizes manual intervention while maximizing throughput and accuracy.

Manufactured by Keypack Intelligent (Kunbupack), this electronic particle counter represents a cost-effective solution for businesses seeking reliable high-speed counting without compromising on precision. The system's modular design allows for easy integration into existing production lines, while its intelligent control features enable operators to adjust parameters for different product types and counting requirements.

Specificions

Key Features and Machine Characteristics

• High-Speed Counting Performance: 32-channel uniform vibratory feeding system enables rapid particle counting and bottling operations, significantly increasing production throughput compared to single-channel counting machines. The multi-channel design ensures consistent flow rates and minimizes bottlenecks in high-volume production environments.
• Advanced Dust-Resistant Technology: Proprietary high dust-resistant photoelectric sensing technology maintains accurate counting performance in dusty pharmaceutical and nutraceutical production environments. This feature is critical for tablet counting machines and pill counter machines operating with powdered coatings or friable materials, ensuring reliable sensor detection even when airborne particles are present.
• Precision Photoelectric Counting: Automatic counting via photoelectric sensors achieves bottling errors lower than national pharmaceutical standards, providing medium to high precision suitable for regulated industries. The sensor detection system accurately identifies and counts tablets, capsules, soft capsules (both transparent and opaque), pills, and other regular small particles regardless of shape variations.
• Universal Product Compatibility: Strong compatibility across solid preparations including standard tablets, special-shaped tablets, hard capsules, soft capsules, pills, and various small particle formats. The adjustable feeding mechanism accommodates different particle sizes and shapes without requiring extensive changeover procedures.
• Gentle Vibratory Feeding: Unique flap distribution mechanism delivers uniform, stable discharge without damaging delicate pharmaceutical products. The vibration-controlled feeding prevents product breakage, coating damage, or deformation during the counting and bottling process.
• Intelligent Control System: Multiple detection and alarm functions including no-bottle detection, automatic shutdown on bottle shortage, self-diagnosis of faults, and customizable operating parameters. Operators can easily set counting quantities, adjust feeding speeds, and monitor system performance through the intelligent interface.
• Special Discharge Nozzle Design: Prevents drug clogging and enables quick filling of bottles with small openings (optional configuration). This feature is particularly valuable for packaging into narrow-neck containers or specialized pharmaceutical bottles.
• Tool-Free Maintenance: Simple disassembly, cleaning, and parts replacement without specialized tools. Operators can perform routine maintenance after basic training, reducing downtime and maintenance costs.
• Optional Dust Collection: Equipped with dust removal box to minimize dust pollution in the production environment (optional), supporting GMP compliance and worker safety requirements.
• Low-Cost Operation: Economical solution combining affordable initial investment with low operating costs, making advanced electronic counting technology accessible to small and medium-sized pharmaceutical and supplement manufacturers.

Application Areas

Pharmaceutical Industry:

• Pharmaceutical tablets: round tablet counting and bottling for pain relievers, antibiotics, vitamins
• Special-shaped tablets: oval, capsule-shaped, scored tablet counting for specialized medications
• Hard capsules: gelatin capsule counting for powder-filled and pellet-filled formulations
• Soft capsules: transparent and opaque softgel counting for omega-3, vitamin E, and other oil-based supplements
• Pharmaceutical pills: traditional Chinese medicine pill counting and bottling
• Coated tablets: film-coated and sugar-coated tablet counting with dust-resistant sensor technology

Nutraceutical and Dietary Supplement Industry:

• Vitamin tablets: multivitamin and single-vitamin tablet counting for retail bottling
• Mineral supplements: calcium, magnesium, iron tablet counting operations
• Herbal supplements: standardized herbal extract tablet and capsule counting
• Probiotic capsules: live culture capsule counting with gentle handling
• Sports nutrition: protein tablets, amino acid capsules, pre-workout pill counting

Food and Confectionery:

• Candy tablets: compressed candy tablet counting for retail packaging
• Breath mints: small mint tablet high-speed counting and bottling
• Chewable vitamins: gummy-alternative chewable tablet counting
• Food-grade pellets: small particle counting for specialized food applications

Chemical and Industrial:

• Chemical tablets: water treatment tablets, cleaning tablets, effervescent tablets counting
• Agricultural pellets: seed coating pellets, fertilizer tablets counting and packaging
• Industrial pellets: catalyst pellets, desiccant tablets, indicator tablets counting

Material and Environmental Considerations:

• Suitable for: dry, free-flowing particles with regular shapes and consistent dimensions
• Particle size range: typically 3mm to 25mm diameter (adjustable based on configuration)
• Material compatibility: compatible with most pharmaceutical-grade materials, food-grade materials, and non-corrosive chemical compounds
• Dust sensitivity: high dust-resistant design suitable for environments with powder coatings, friable materials, or dusty production conditions
• Not suitable for: sticky materials, highly irregular shapes, extremely fragile particles prone to breakage, or materials requiring sterile barrier isolation