Product Overview
Keypack Intelligent Visual Particle Counting Machine - High-Precision for Irregular/Sticky Particles is a camera-based counting equipment designed for accurate algorithmic particle analysis and counting. It delivers exceptional counting precision at 70 bottles/min with advanced anti-interference technology and 16-channel linear feeding system. Ideal for pharmaceutical tablet counting, sticky capsule counting, irregular pill counting, and sheet counting applications in pharmaceutical and nutraceutical packaging lines.
Product Specifications
| Model |
Visual Counting Machine |
| Applicable Specifications |
Thickness: 3-30mm; Diameter: 1-30mm; Length: 2-45mm |
| Output |
70 bottles/minute (for special-shaped tablets, measured according to actual material flow) |
| Filling Quantity per Bottle |
8-9999 grains |
| Number of Linear Feeder Channels |
16 channels |
| Hopper Capacity |
50L |
| Conveyor Belt Length |
1900mm (customizable) |
| Container Diameter |
φ30-φ75mm |
| Container Height |
40-200mm |
| Power Supply Voltage |
220V/380V, 50/60HZ |
| Compressed Air Source |
5Kg/cm², 20L/min |
| Compressed Air Pressure |
3-5 Kg/cm² |
| Equipment Dimensions |
2560×1700×1840mm (subject to actual machine) |
Application Areas
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Pharmaceutical Industry - Tablet Counting: High-precision counting of round tablets, oval tablets, and irregular-shaped pharmaceutical tablets for bottle filling in production lines
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Pharmaceutical Industry - Capsule Counting: Accurate counting of gelatin capsules, sticky soft capsules, and coated capsules with anti-adhesion detection for pharmaceutical packaging
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Nutraceutical Industry - Supplement Counting: Visual counting of vitamins, dietary supplements, fish oil softgels, and health product tablets for consumer packaging
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Pharmaceutical Industry - Pill Counting: Algorithmic particle analysis for irregular pills, sugar-coated tablets, and film-coated tablets with varying shapes and sizes
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Food Industry - Candy and Confection Counting: Camera-based counting of hard candies, gummies, and compressed mints for retail bottle packaging
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Healthcare Industry - Sheet Counting: Precision counting of effervescent tablets, lozenges, and dissolvable strips for unit-dose packaging applications
Beyond pharmaceutical and nutraceutical lines, the visual counting platform extends naturally into industries where precise, non-contact particle identification is equally critical. The following represent additional validated application scenarios for this machine:
Visual Particle Counting Machine
- Pharmaceutical tablet and capsule counting
- Electronic component inspection (resistors, capacitors, connectors)
- Cosmetic packaging (lipstick, mascara units)
Key Features and Machine Characteristics
1. Advanced Camera-Based Visual Recognition
Equipped with high-resolution camera system and intelligent algorithmic particle analysis technology that accurately identifies and counts particles regardless of shape irregularities. The visual particle counting machine delivers superior accuracy compared to traditional mechanical counters, eliminating miscounts caused by particle overlap or adhesion.
2. Anti-Interference Counting System
This Keypack Intelligent (Kunbupack) Visual Particle Counting Machine features advanced anti-interference algorithms that maintain counting accuracy even with challenging materials. The system compensates for dust, lighting variations, and material color differences, ensuring consistent performance across diverse particle types and production environments.
3. Multi-Channel High-Speed Processing
The 16-channel linear feeder system enables parallel particle processing, achieving speeds up to 70 bottles per minute while maintaining counting precision. Each channel operates independently with synchronized visual detection, maximizing throughput without compromising accuracy for high-volume pharmaceutical and nutraceutical production.
4. Versatile Particle Handling Capability
Handles wide range of particle specifications: thickness 3-30mm, diameter 1-30mm, length 2-45mm. The flexible system accommodates irregular pills, sticky capsules, round tablets, oval tablets, and sheet products without requiring mechanical changeover, reducing downtime and increasing production flexibility.
5. Flexible Container Compatibility
Adapts to various container sizes with diameter range Φ30-75mm and height range 40-200mm. The adjustable conveyor system (1900mm standard, customizable length) seamlessly integrates with different bottle formats, supporting diverse packaging requirements from small pharmaceutical vials to large nutraceutical bottles.
6. High-Capacity Continuous Operation
Large 50L hopper capacity ensures extended continuous operation with minimal refilling interruptions. The programmable filling range of 8-9999 particles per bottle accommodates everything from small sample packs to bulk institutional packaging, providing operational flexibility for varied production runs.
Customization and Options
The visual particle counting system offers customizable conveyor belt lengths to match specific production line layouts. Optional integration modules include automatic bottle feeding systems, capping units, labeling equipment, and quality inspection stations. The modular design supports seamless connection with upstream and downstream packaging equipment for complete automated production lines.
Delivery and Support
Each visual particle counting machine includes comprehensive installation support, operational training for production staff, and technical documentation. Standard delivery package covers machine calibration for customer-specific particles, parameter optimization, and hands-on operator training. Ongoing technical support, spare parts availability, and preventive maintenance programs ensure long-term reliability and optimal counting performance throughout the equipment lifecycle.
