Keypack Intelligent Side-Beam X-ray Inspection System is an advanced AI-powered inspection system designed for high-precision foreign object detection. It delivers detection accuracy down to Φ0.3mm stainless steel ball with US VJ X-ray source and Finland DeeTee detector module. Ideal for food safety inspection, pharmaceutical quality control, and industrial product screening applications.
Product Overview
This X-ray inspection system features leading-edge AI algorithms that enable compatibility with different materials without requiring product parameter switching. The system incorporates AI multi-feature fusion analysis, simultaneously considering multiple image characteristics including grayscale values, texture, and shape for comprehensive analysis. This approach enables more accurate defect type identification, significantly improving detection accuracy and stability.
Built for long service life, high precision, and high stability, the system utilizes US VJ high-performance X-ray source and Finland DeeTee high-resolution X-ray detector modules as the foundation for long-lasting, stable, and precise operation. Combined with AI algorithms, the system achieves exceptional detection precision. All major components are sourced from international first-tier brands, ensuring stable performance and extended service life.
The Keypack Intelligent (kunbupack) inspection system provides excellent radiation safety protection through comprehensive safety construction and software interlocking, featuring mechanically locked channel safety doors. When cabinet doors are opened during machine operation, interlocking programs are triggered, automatically alerting and shutting down X-ray emission to prevent safety incidents from leakage. X-ray leakage is far below 1μSv/hour, complying with US FDA standards and European CE standards, with radiation exposure to food products far below 1Gy for safe operation.
User operation is simplified through a 17-inch full-color touchscreen with friendly human-machine interface for easy interaction. The system features automatic learning functionality with simple parameter settings. Complete data traceability management automatically saves inspection images with selectable modes including all images or non-conforming only, easily meeting management requirements. Equipped with LAN port output for MES system integration and USB output port for rapid image transfer needs.
The detection channel features IP66 waterproof rating, allowing water washing operations for convenient and simple maintenance cleaning. Other areas can be customized based on requirements, including fully sealed waterproof and dustproof enclosures and high-performance dehumidifiers. The system demonstrates strong environmental adaptability with main structure constructed from high-grade SUS304 material, with SUS316 available for special environments. High-grade industrial air conditioning is configured for long-term high-temperature or low-temperature harsh production environments in food enterprises.
Key Features and Machine Characteristics
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AI Multi-Feature Fusion Analysis: Simultaneously analyzes multiple image features including grayscale, texture, and shape for comprehensive defect identification, significantly enhancing detection accuracy and stability across different materials without parameter switching
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High-Performance Detection Components: US VJ high-performance X-ray source and Finland DeeTee high-resolution detector modules provide foundation for long service life, high stability, and exceptional precision, combined with AI algorithms for superior detection accuracy
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International First-Tier Components: All major components sourced from international leading brands ensure stable machine performance and extended operational lifespan
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Comprehensive Radiation Safety Protection: Complete safety construction with software interlocking and mechanically locked safety doors, automatic X-ray shutdown when doors open, leakage far below 1μSv/hour meeting FDA and CE standards
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User-Friendly Operation Interface: 17-inch full-color touchscreen with intuitive human-machine interface, automatic learning function, and simplified parameter settings for easy operation
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Advanced Data Traceability Management: Automatic image storage with selectable modes (all or non-conforming only), LAN port for MES integration, USB port for rapid data transfer
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IP66 Waterproof Detection Channel: Water-resistant detection channel enables water washing operations for convenient maintenance, with customizable waterproof ratings for other areas including fully sealed enclosures
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Strong Environmental Adaptability: SUS304 stainless steel construction (SUS316 optional), high-grade industrial air conditioning for harsh temperature environments, suitable for demanding food production facilities
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High Detection Accuracy: Detects stainless steel ball Φ0.3mm, ceramic Φ0.8mm, glass Φ1.0mm, stainless steel sheet Φ0.2×2mm, with actual accuracy depending on product type, speed, and environment
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Flexible Alarm and Rejection System: Sound and light alarm with configurable transmission stop, custom rejection mechanisms available for different production requirements
Application Areas
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Food Safety Inspection: Foreign object detection in packaged food products including metal fragments, glass, stones, and dense plastics for consumer safety compliance
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Meat and Poultry Processing: X-ray inspection for bone fragments, metal contaminants, and cartilage detection in processed meat and poultry products
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Dairy Product Inspection: Foreign object screening in cheese, butter, yogurt, and milk powder packaging for quality assurance
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Bakery and Confectionery: Detection of metal, stone, and glass contaminants in bread, cakes, cookies, and candy products
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Pharmaceutical Quality Control: Inspection of tablets, capsules, and packaged pharmaceuticals for foreign particles and product integrity verification
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Seafood Processing: Shell fragment detection, bone detection, and foreign object screening in packaged seafood products
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Ready-to-Eat Meals: Comprehensive foreign object detection in prepared meals, frozen foods, and convenience food packaging
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Snack Food Manufacturing: Contaminant detection in chips, nuts, dried fruits, and packaged snack products for food safety
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Beverage Industry: Foreign object inspection in bottled and canned beverages, detecting glass, metal, and dense contaminants
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Industrial Product Screening: Quality inspection for industrial components, detecting internal defects and foreign materials in manufactured goods
Technical Specifications
| Parameter |
Specification |
| Channel Dimensions |
Width: 160mm, Height: 250mm (X-ray effective detection area) |
| Detection Accuracy |
Stainless steel ball Φ0.3mm, Ceramic Φ0.8mm, Glass Φ1.0mm, Stainless steel wire Φ0.2×2mm |
| Industrial Computer |
17-inch full-color touchscreen, Professional industrial-grade computer, Windows 10 professional system |
| Data Management |
Image storage: NG, OK image storage, up to 500G; Data ports: LAN Port, USB Port; Data interface: USB, Network port |
| Conveyor System |
Belt speed: 10-60m/min; Standard conveyor load: Max 25KG |
| Radiation Safety |
Less than 1μSv/hour |
| Alarm & Rejection |
Sound and light alarm, Conveyor stop (configurable); Customizable rejection methods available; Air pressure monitoring, Rejection error detection (optional) |
| Protection Rating |
Detection channel IP66 |
| Operating Environment |
Temperature: 0°C-45°C (Industrial air conditioning); Humidity: 30%-90%, Dehumidifier (moisture-proof device optional) |
| Power Supply |
Single-phase AC220V, 50Hz, 1.5kVA Max |
| Machine Material |
SUS304 stainless steel |
| Machine Weight |
1000kg |
