Multi-Function Automatic Cartoning Machine ZH-120

ZH-120 Automatic Cartoning Machine

The ZH-120 automatic cartoning machine is designed for high-efficiency intermittent cartoning of blister packs, bottles, pouches and boxed products. It delivers 50–100 boxes/min with PLC-controlled precision and vacuum box picking, ensuring consistent positioning at low mechanical speed for reduced wear. Ideal for pharmaceutical, food & beverage, cosmetics, electronics and consumer goods packaging.

Technical Specifications

Applications

• Pharmaceuticals: blister packs, medicine bottles, ampoules, syringes
• Food & Beverage: pouches, sachets, snack bars, tea boxes
• Cosmetics & Personal Care: cream jars, serum bottles, makeup kits
• Electronics: adapters, cables, chargers, small accessories
• Consumer Goods: toy boxes, stationery sets, household items

Key Features

1. PLC-controlled intermittent motion — achieves high output at low mechanical speed, reducing component wear and extending service life
2. Automatic vacuum box picking with wide-angle opening — ensures consistent carton positioning and reliable feed cycle after cycle
3. Rapid size changeover — minimal part replacement and short mold adjustment time keep downtime low during product changeovers
4. Torque overload protection — main drive decouples automatically under excessive load, protecting critical components from damage
5. Built-in safety logic — machine stops and alarms when no box is detected; carton is held in position when no product is present, preventing empty-box shipment
6. Heavy-duty steel frame — provides the strength and rigidity required for 24/7 continuous production
7. Multiple carton closing options — tuck-in, hot-melt adhesive and other closure styles to match different packaging requirements
8. Compatible with mid-box overwrapping machines — enables seamless end-of-line integration for overwrapping or shrink-wrapping

Options & Service

• Custom feeding systems: vibratory bowl, belt conveyor, or manual loading stations
• Integration: links with labeling, capping and case packing equipment
• Lead time: typically 30–45 working days
• Warranty: 12 months from delivery; lifetime technical support
• Installation & training: on-site commissioning and operator training available

FAQ

Q: What box sizes can the ZH-120 handle?
A: It accommodates cartons from 70–230 mm (L) × 25–80 mm (W) × 15–50 mm (H), using 250–350 g/m² cardboard.

Q: What is the cartoning speed?
A: Typical output is 50–100 boxes/min depending on carton size, product type and feeding configuration.

Q: What types of products can be cartoned?
A: Blister packs, bottles, pouches, sachets, ampoules, syringes, small accessories and similar rigid or semi-rigid items across pharma, food, cosmetics and electronics.

Q: How long does a size changeover take?
A: Changeover requires minimal part replacement with short mold adjustment time — typically completed within 15–30 minutes depending on the size range shift.

Q: What compressed air supply is needed?
A: The machine requires ≥150 L/min (ANR) at 0.5–0.7 MPa.

Q: Can the ZH-120 integrate with downstream equipment?
A: Yes — it is compatible with mid-box overwrapping machines and can be linked with labeling, capping and case packing lines for seamless end-of-line integration.