Keypack Intelligent Counting and Metering Vertical Form-Fill-Seal Machine is designed for precision quantitative packaging of granular and countable materials. It delivers high-speed counting performance from 5 to 100 bags/min across 6 models with photoelectric sensor counting and visual counting systems, integrated PLC control, and GMP-compliant construction. Ideal for pharmaceutical tablets and capsules, seeds, candies, and small hardware components in automated production environments.
Product Overview
The Keypack Intelligent (Kunbupack) Counting VFFS Machine combines tablet counting machine functionality with vertical packaging machine capabilities in a single integrated system. This automatic capsule counter and pill counter machine integrates particle counting, metering, and vertical form-fill-seal packaging to support quantitative packaging workflows for pharmaceutical, food, agricultural, and industrial applications.
Equipped with advanced photoelectric sensor counting technology and visual counting systems, the machine offers precision counting with deceleration programs to minimize material inertia and prevent overfeed. The multi-channel counter design supports uniform feeding via vibrating disc systems and coordinates seamlessly with upstream material handling equipment. High-end configurations include touchscreen HMI with recipe storage, data logging, print/export functions, and connectivity to production management systems.
Available in 6 models (KL-320, KL-420, KL-520, KL-620, KL-820, KL-1250), the system covers bag sizes from 60×50mm to 800×150mm and packing speeds from 5 to 100 bags/min, accommodating diverse production requirements from small-batch pharmaceutical packaging to high-volume food and seed packaging operations.
Key Features and Machine Characteristics
Integrated Counting and Vertical Packaging System
The tablet and capsule counting machine integrates particle counting, precision metering, and vertical form-fill-seal packaging in one compact footprint. This combination reduces equipment investment and floor space while improving production line efficiency for pharmaceutical packaging, food packaging, and industrial counting applications.
High-Precision Counting Performance
Equipped with photoelectric sensor counting and visual counting systems, the automatic capsule counter delivers precision counting with accuracy control programs. The deceleration and precision counting algorithm minimizes material inertia effects and prevents overfeed, meeting stringent accuracy requirements for pharmaceutical tablets, capsules, soft gelatin capsules, pills, and lozenges packaging in GMP-compliant environments.
Wide Material Adaptability
The multi-channel counter accommodates diverse materials including tablets, capsules, seeds, candies, granules, small hardware components, and electronic components. Parameter adjustment capabilities allow quick changeover between different product types, making the system suitable as both a pharmaceutical packaging machine and hardware counting machine for industrial applications.
Advanced Automation and Stable Operation
The pill counter machine features automated feeding with vibrating disc systems for uniform material distribution and synchronized operation with upstream equipment. Integrated PLC control ensures stable logic execution, coordinated motion control, and reliable high-speed counting performance across the vertical packaging machine modules. Pre-set stop functions and fault alarm systems enhance operational safety and reduce downtime.
Smart Control and Data Management
A touchscreen HMI (7 inches or larger) enables recipe storage for fast product changeover and supports data logging, print, and export functions. Advanced configurations offer connectivity with production management systems, enabling real-time monitoring and traceability for automatic counting and packaging equipment in regulated industries.
GMP-Compliant Construction
The overall structure supports continuous operation in pharmaceutical, food-grade, and industrial environments. Stainless steel construction and sanitary design meet GMP standards for pharmaceutical packaging applications while maintaining durability for high-volume production in food and agricultural sectors.
Application Areas
Pharmaceutical Packaging
Quantitative counting and vertical packaging of pharmaceutical tablets, capsules, soft gelatin capsules, pills, and lozenges in GMP-compliant production environments. The tablet counting machine and automatic capsule counter functionality supports precise dose packaging for prescription medications, over-the-counter drugs, and nutraceutical products with full traceability and data logging capabilities.
Food Industry Applications
High-speed counting and VFFS packaging of candies, nuts, chewing gum, xylitol products, and granular food items. The vertical packaging machine delivers consistent portion control for confectionery, snack foods, and functional food products with food-grade construction and sanitary design suitable for direct food contact applications.
Agricultural and Seed Packaging
Precision seed counting and packaging for corn, rice, vegetable seeds, and other agricultural products. The visual counting system supports accurate seed counting for retail packaging and thousand-kernel weight testing, enabling quality control and inventory management in seed production and distribution operations.
Electronics and Hardware Industries
Efficient counting and packaging of small hardware components and electronic components including screws, bolts, resistors, capacitors, and fasteners. The hardware counting machine functionality provides accurate part counting and packaging for component suppliers, electronics manufacturers, and industrial distributors requiring precise inventory control and kitting operations.
The following represent real-world packaging scenarios where the Counting and Metering VFFS consistently delivers reliable output across different bag formats, material types, and industry requirements:
Counting and Metering VFFS
- Nut and dried fruit pillow bags
- Hardware accessory pouches
- Pharmaceutical powder sachets
Customizable Modules and Configuration Options
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Counting Technology: Photoelectric sensor counting or visual counting system based on material characteristics
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Feeding Systems: Single or multi-channel vibrating disc feeders for different production capacities
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Control Upgrades: Advanced HMI with data logging, recipe management, and MES/ERP connectivity
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Material Contact Parts: Stainless steel 304 or 316L for pharmaceutical and food-grade applications
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Integration Capability: Upstream and downstream equipment coordination including checkweighers, labeling systems, and case packers
Delivery and Support
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Installation and Commissioning: On-site installation support and Factory Acceptance Testing (FAT) available
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Operator Training: Comprehensive training programs for operation, maintenance, and troubleshooting
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Technical Documentation: Complete operation manuals, maintenance schedules, and spare parts lists
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Spare Parts Availability: Critical spare parts inventory and fast delivery support
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Warranty and Service: Standard warranty coverage with extended service agreements available
Product Specifications
| Model |
KL-320 |
KL-420 |
KL-520 |
KL-620 |
KL-820 |
KL-1250 |
| Making Bag Size |
L:60-250mm, W:50-150mm |
L:60-300mm, W:50-200mm |
L:80-350mm, W:80-250mm |
L:100-400mm, W:100-300mm |
L:120-500mm, W:120-400mm |
L:150-800mm, W:150-600mm |
| Packing Speed |
40-100 bags/min |
35-80 bags/min |
30-80 bags/min |
30-70 bags/min |
20-60 bags/min |
5-30 bags/min |
| Power Supply |
220V/50/60Hz±3.0Kw |
220V/50/60Hz±3.0Kw |
220V/50/60Hz±4Kw |
220V/50/60Hz±4Kw |
220V/50/60Hz±4Kw |
220V/50/60Hz±5Kw |
| Compressed Air Consumption |
6-8kg/m³ |
6-8kg/m³ |
6-8kg/m³ |
6-8kg/m³ |
6-8kg/m³ |
6-8kg/m³ |
| Air Consumption |
0.3m³/min |
0.3m³/min |
0.3m³/min |
0.3m³/min |
0.3m³/min |
0.3m³/min |
| Weight |
300kg |
350kg |
350kg |
400kg |
450kg |
500kg |
| Dimension |
L1400×W1000×H1200mm |
L1650×W1100×H1500mm |
L1650×W1200×H1600mm |
L1800×W1300×H1750mm |
L2050×W1600×H2050mm |
L2128×W2057×H2385mm |
