Keypack Intelligent Belt-Type Linear Weighing Scale is a precision viscous material weighing equipment designed for accurate quantitative dosing of sticky and fluffy materials. It delivers 20-12000g weighing range with X(1) accuracy and 10-30 bags/min speed through automatic belt speed control and CAN bus communication technology. Ideal for vegetable salad packaging, fruit salad portioning, fresh vegetable weighing, and sticky material dosing in food processing operations.
Product Overview
This linear weighing scale operates through a belt-type feeding system specifically engineered for handling sticky, fluffy, and irregular materials that challenge conventional weighing equipment. The system features a human-machine interface with 7-inch touch screen for quick retrieval of preset weighing parameters across different weight ranges, enabling rapid changeover between vegetable salads, fruit salads, and various sticky material applications.
The controller and AD conversion module communicate via CAN bus technology, ensuring the weighing process is independently managed by the AD module board for enhanced precision and reliability. This advanced communication protocol delivers stable weight readings and reduces electronic interference in food processing environments, making it a dependable vegetable weighing machine for commercial operations.
The output port function adopts a free port design, allowing signal output customization based on operational requirements. The system includes signal testing functionality for simplified troubleshooting and equipment maintenance, reducing downtime in production environments. Detailed production record statistics enable real-time performance monitoring and quality control for sticky material dosing operations.
The belt-type feeding configuration enhances material flowability, making this viscous material weighing equipment suitable for various fluffy and adhesive materials including leafy vegetables, salad mixes, and sticky granular products. The variable speed motor automatically adjusts belt speed during the weighing process, enabling dynamic speed optimization from fast bulk feeding to slow precision dosing as target weight approaches.
A pneumatic gate at the belt feeder outlet enables precise small-flow feeding control, effectively improving weighing accuracy for sticky materials prone to clumping or bridging. All material contact components utilize patterned plate construction, reducing contact surface area with sticky materials and effectively controlling material adhesion issues common in vegetable and salad weighing applications.
Key Features and Machine Characteristics
Human-Machine Interface with Recipe Storage
The 7-inch touch screen interface provides convenient access to 100 preset weighing parameters for different weight ranges and material types. This recipe storage capability enables rapid changeover between vegetable salad packaging at 250g, fruit salad portioning at 500g, and sticky material dosing at various target weights, improving operational efficiency in multi-product food processing facilities.
CAN Bus Communication for Enhanced Precision
The controller and AD conversion module communicate through CAN bus technology, with the weighing process independently managed by the AD module board for superior accuracy. This advanced communication architecture ensures stable weight readings and minimizes electronic interference, delivering reliable performance as a grain weighing machine and powder weighing device for food processing operations requiring consistent dosing accuracy.
Free Port Output Design with Signal Testing
The output port function adopts a flexible free port design, allowing signal output customization to match downstream packaging equipment and production line requirements. The integrated signal testing functionality simplifies troubleshooting and fault diagnosis, reducing maintenance time and improving equipment uptime in commercial food processing environments.
Detailed Production Record Statistics
The system tracks comprehensive production data including total weighments, average weights, deviation statistics, and throughput rates. This production monitoring capability supports quality control initiatives, helps identify weighing inconsistencies, and provides documentation for food safety compliance in vegetable and salad packaging operations.
Belt-Type Feeding for Improved Material Flow
The belt-type feeding system enhances material flowability compared to vibratory feeders, making it particularly effective for fluffy and sticky materials including leafy vegetables, salad mixes, and adhesive granular products. This gentle handling approach reduces material damage while maintaining consistent feeding rates, supporting quality preservation in fresh produce weighing applications.
Automatic Speed Control with Variable Speed Motor
The variable speed motor automatically adjusts belt speed during the weighing cycle, implementing fast feeding for bulk material transfer and slow precision feeding as target weight approaches. This dynamic speed optimization improves weighing accuracy while maintaining throughput, making it an efficient vegetable weighing machine for commercial salad packaging and fresh produce portioning operations.
Pneumatic Gate for Precision Feeding Control
The pneumatic gate at the belt feeder outlet enables precise small-flow feeding control during final weight approach, effectively improving weighing accuracy for sticky materials prone to clumping. This precision feeding mechanism reduces weight overshoot and minimizes product giveaway, supporting cost control in high-value vegetable and salad packaging applications.
Patterned Plate Construction for Adhesion Control
All material contact components utilize patterned plate construction, reducing contact surface area with sticky materials and effectively controlling material adhesion issues. This anti-stick design feature ensures consistent material discharge from weighing buckets and feeding chutes, maintaining reliable operation across production runs with various sticky and adhesive materials.
Application Areas
Vegetable Salad Packaging for Fresh-Cut Produce Operations
Fresh-cut produce processors and salad manufacturers utilize this linear weighing scale for vegetable salad packaging in retail bags and containers from 100g to 1000g. The system handles leafy vegetables, shredded cabbage, mixed salad greens, and chopped vegetables with moisture content up to 85%, maintaining weighing accuracy despite material stickiness and irregular shapes in commercial salad packaging lines.
Fruit Salad Portioning for Food Service and Retail
Food service operations and retail fresh fruit processors employ this viscous material weighing equipment for fruit salad portioning in cups and containers from 200g to 800g. The gentle belt feeding prevents fruit damage while the automatic speed control maintains consistent dosing for mixed fruit salads, tropical fruit mixes, and fresh-cut fruit products in commercial food processing facilities.
Fresh Vegetable Weighing for Produce Packaging
Produce packaging facilities and vegetable processors deploy this vegetable weighing machine for fresh vegetable weighing including broccoli florets, cauliflower pieces, green beans, and snap peas in retail bags from 250g to 1000g. The patterned plate construction reduces moisture adhesion while the pneumatic gate control ensures accurate dosing for high-moisture vegetables in commercial produce packaging operations.
Sticky Material Dosing for Specialty Food Processing
Specialty food manufacturers utilize this system for sticky material dosing including dried fruits, candied products, and adhesive granular ingredients. The belt-type feeding and anti-stick design handle materials with surface moisture or natural adhesiveness, maintaining consistent flow and accurate weighing for specialty food packaging and ingredient portioning applications.
Leafy Vegetable Packaging for Organic and Conventional Produce
Organic produce packers and conventional vegetable processors employ this eco-friendly industrial weighing system for leafy vegetable packaging including spinach, lettuce, kale, and mixed greens in retail bags from 100g to 500g. The gentle belt handling preserves leaf integrity while the automatic speed control maintains throughput for high-volume leafy green packaging operations.
Mixed Salad Component Weighing for Food Manufacturing
Food manufacturers and meal kit producers utilize this linear weighing scale for mixed salad component weighing including protein toppings, cheese crumbles, croutons, and dressing packets. The recipe storage capability enables rapid changeover between different salad components, supporting efficient multi-component meal assembly in commercial food manufacturing facilities.
Coleslaw and Shredded Vegetable Packaging
Coleslaw manufacturers and shredded vegetable processors deploy this system for coleslaw mix packaging and shredded carrot portioning in retail bags from 200g to 1000g. The belt feeding handles long shredded vegetables without tangling while the patterned plates prevent moisture-related adhesion, maintaining consistent operation in high-moisture shredded vegetable packaging lines.
Grain and Seed Weighing for Agricultural Products
Agricultural processors and grain packers employ this grain weighing machine for specialty grain weighing including quinoa, chia seeds, flax seeds, and ancient grains in retail packages from 250g to 2000g. The system handles free-flowing to semi-sticky grains with varying moisture content, supporting diverse grain packaging applications in agricultural processing facilities.
Powder and Light Material Weighing for Food Ingredients
Food ingredient suppliers utilize this powder weighing device for light dust-prone material weighing including powdered supplements, protein powders, and specialty food additives. The enclosed feeding system minimizes dust generation while the CAN bus precision ensures accurate dosing for high-value powder ingredients in food manufacturing and nutraceutical packaging operations.
Hardware Component Weighing for Industrial Packaging
Industrial packaging operations employ this hardware weighing device for small hardware component weighing including fasteners, connectors, and small metal parts from 50g to 5000g. The robust construction and flexible output interface support integration with automated hardware packaging lines, bagging systems, and industrial component portioning applications.
Product Specifications
| Technical Specifications |
Specification 1 |
Specification 2 |
Specification 3 |
| Weighing Range |
20-12000g |
20-12000g |
20-12000g |
| Weighing Accuracy Range |
x(1) |
x(1) |
x(1) |
| Maximum Weighing Speed |
10-30P/M |
10-30P/M |
10-30P/M |
| Hopper Capacity |
4.5L-15L |
4.5L-15L |
4.5L-15L |
| Number of Preset Parameters |
100 |
100 |
100 |
| Operation Interface |
7-inch Touchscreen |
7-inch Touchscreen |
7-inch Touchscreen |
| Optional Devices |
Feeding Auger / Hopper / Data Printing Device / Overweight Rejection Device |
Feeding Auger / Hopper / Data Printing Device / Overweight Rejection Device |
Feeding Auger / Hopper / Data Printing Device / Overweight Rejection Device |
| Power Supply Requirement |
220V/700W/50/60Hz/5A |
220V/1200W/50/60Hz/8A |
220V/1200W/50/60Hz/16A |
| Packaging Dimension |
860(L)×570(W)×920(H)mm |
920(L)×800(W)×890(H)mm |
2115(L)×1160(W)×1020(H)mm |
| Packaging Weight |
80kg |
130kg |
280kg |